Advanced CIP Solution for dairy, beverage and brewing sector

Cleaning in Place (CIP) is a cutting-edge hygiene method crucial in industries like food, dairy, brewing and beverage, aligning seamlessly with Ecocare's commitment to cleanliness and safety. In essence, CIP solution involves automated cleaning of equipment without the need for manual disassembly. This streamlined process ensures thorough sanitation, significantly reducing downtime and optimizing operational efficiency. By implementing advanced CIP systems, businesses can uphold the highest hygiene standards, particularly in sectors where food safety is paramount. To delve deeper into this advanced cleaning technology, explore tailored solutions designed to meet the specific needs of your operations, promoting resource conservation and enhanced cleanliness.

CIP design Criteria

Ensuring proper cleaning of the equipment is not only crucial, but it is also imperative to safeguard the product from any potential contamination caused by CIP solutions.

The plant is cleaned through a process that involves either dissolving the soil or removing it by vigorously scrubbing the surfaces. Prior to cleaning, all products in the plant must undergo reclamation.

Following the cleaning process, it is essential to sanitise the plant by eliminating any pathogenic organisms, although not necessarily all microorganisms.

It is necessary to always implement a system that ensures a physical separation between a product line and a CIP line in order to completely prevent any potential chemical contamination of the product.

Fluid flow velocity

Cleaning of process plants should be conducted using turbulent flow conditions during the Clean-in-Place (CIP) procedure. If the flow rate of the CIP is not turbulent enough, the cleaning efficiency will be reduced as it will not be able to dislodge the soil from the surfaces effectively. Turbulence is considered sufficient when the fluid velocity ranges from 1.5 to 2.1 m/s.

Increasing the speed at which cleaning is performed enhances the effectiveness of removing dirt and debris in tight areas such as instrumentation or sample valves, as well as in narrow spaces like dead legs in pipelines.

Traditionally, it has been presumed that flow velocities exceeding 2.1 m/s are not advantageous. Recent research indicates that increasing velocities can potentially reduce the concentration of cleaning chemicals in CIP solutions.

Calculator to calculate Flow rate to achieve turbulence at 1.5 m/sec fluid velocity

HOW TO CHOOSE CIP PUMPS

Centrifugal pumps are the preferred choice for CIP (Clean-in-Place) systems as they allow for flexible adjustment of flow rate and pressure according to the requirements of the CIP circuit. Each CIP supply pump must be appropriately sized to accommodate the circuit with the highest flow rate and pressure requirements. The flow rate can be determined using the calculator provided above.

It is advisable to ensure that the tank bottom is empty (without any filling) while the CIP circulation is taking place. Therefore, it is necessary for the CIP return pumps to have a larger capacity in terms of flow rate than the supply pump, and these pumps should be of the self-priming liquid ring type.

Centrifugal pumps are recommended for CIP booster pumps, and it is important to select the appropriate size to prevent cavitation in the system.

Explore Ecocare's Expertise in CIP Solutions for dairy, beverage and brewing

Welcome to Ecocare's innovative Cleaning in Place (CIP) solutions, powered by specialized disinfectants. Explore how our CIP technologies, featuring EKO POWER PAA Sterized, EKO POWER 1053 Germkill, EKO POWER 86, and EKO POWER HP, elevate hygiene standards in the dairy, beverage, and related industries

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Understanding the Importance of CIP in Ensuring Purity Across Industries

In the changing world of businesses like milk, drinks, food stores and beers even makeup, Cleaning in Place (CIP) is a very important task. Let's look at why CIP is not only a process but also very important for making sure things are clean, work well and the product stays good. 1. Purity Beyond Perception In businesses where customer faith is very important, a clean view goes together with actually being clear. CIP makes sure that all surfaces like machines and pipes are always free from germs. It's a planned way of doing things. This isn't just a look that makes sure things are clean, it's a promise to create very pure products. 2. Eliminating the Biofilm Conundrum Biofilm, a tough group of tiny creatures stuck together, always causes problems in keeping things clean. CIP rules, made better by special cleaning things like EKO POWER PAA Sterized and EKO POWER 1053 Germkill, focus on removing biofilm. This makes sure products are very clean according to the highest health rules. 3. Preserving Product Integrity in Cosmetics In the makeup business, where recipes are as different as people buying them, keeping products good is very important. CIP is very important in stopping contamination. It keeps colors, scents and textures safe. Finally it makes sure that people get products just like they should be. 4. Efficiency in Every Rinse Efficiency isn't only about saving time and resources; it's also about making processes the best they can be. CIP with advanced tools helps to clean fast. This lowers break time and increases the hours spent on making things. This leads to a more simple setup that helps make the whole making process better. 5. Cost-Efficiency Across Industries In places like dairy farms and cosmetic labs, all over the world, they face the same problem. They need to save money without letting down quality. Ecocare's CIP solutions, made better after years of experience, give you money saving by using less stuff and cutting total cleaning costs. It shows that we are dedicated to practices that are environmentally friendly and cost-effective. 6. Customized Solutions for Cosmetics We know that makeup-making has special problems, so we design cleaning plans at Ecocare to meet the exact requirements of making cosmetics. We know how to keep tools for mixing clean and keep mixes strong in cosmetic making. Our skills cover everything about making beauty products. 7. Regulatory Compliance and Consumer Confidence Following the rules is not just a law thing; it's a promise to keep people safe. Ecocare's CIP solutions do more than just meet the rules. They make buyers feel sure that each item is cleaned very thoroughly before it's sold.

Comprehensive Guide to CIP Optimization

CIP System Design and Engineering

Designing an efficient Clean In Place (CIP) system involves selecting the right configuration, spray devices, and ensuring proper pressure and flow dynamics. Implement recirculation systems to maintain detergent temperatures, and ensure adjustable parameters for flexibility. Efficient drainage and system cleanability are crucial to prevent cross-contamination. Robust monitoring and control systems help track key variables, ensuring compliance with cleaning protocols. Balance the benefits of flexibility and automation against costs for long-term efficiency and cost-effectiveness.

Cleaning Chemistry and TACT

Effective CIP cleaning relies on choosing the right chemicals and adhering to TACT (Time, Action, Chemistry, Temperature) parameters. Select chemicals that dissolve residues, work at low concentrations, and are easily rinsible and non-corrosive. TACT principles ensure thorough cleaning: adequate contact time, mechanical action, suitable chemical agents, and optimal temperatures. Integrating these elements enhances cleaning efficiency and compliance, ensuring a hygienic production environment.

Part 1: CIP System Design and Engineering

Designing an efficient CIP system involves meticulous planning and understanding of the specific needs of your operation. Here are key considerations:

1.System Configuration: Choose between portable CIP systems, single-tank designs, or stationary two-tank systems based on space constraints and utility availability. Portable systems offer flexibility, while stationary systems provide robust and continuous cleaning capabilities.

2.Spray Device Selection: Determine the appropriate spray devices (static or dynamic spray balls) to ensure complete coverage. Multiple spray devices strategically placed can reduce cleaning time and ensure all surfaces are effectively cleaned.

3. Pressure and Flow Dynamics: High-pressure spray balls enhance residue removal through impingement. Maintaining a turbulent flow (fluid velocity of at least 1.5m/sec) is critical for effective mechanical cleaning action.

4.Recirculation Systems: Implement recirculation to maintain detergent temperatures and enhance cleaning efficiency. Recirculation minimizes detergent use and ensures continuous cleaning action, avoiding the drawbacks of static soaking.

5.Adjustable Parameters: Ensure the system allows for adjustable temperatures, flow rates, and detergent dosing. This flexibility is crucial to accommodate varying cleaning needs as product formulations evolve.

6.Efficient Drainage: Design drainage systems to handle high discharge temperatures and flow rates. Efficient drainage prevents residue buildup and ensures quick transitions between cleaning steps.

7.System Cleanability: Design the CIP system for easy cleaning to prevent cross-contamination and microbial growth. This is particularly important for non-dedicated equipment and portable systems.

8.Monitoring and Control: Implement robust monitoring systems to track key variables and ensure compliance with cleaning protocols. Regular calibration of instruments is essential for maintaining accuracy.

9.Cost Considerations: Weigh the benefits of flexibility and automation against the cost. Integrated CIP systems are often more cost-effective in the long run compared to retrofitting existing equipment.

l0. Implement robust monitoring systems to track key variables and ensure compliance with cleaning protocols. Regular calibration of instruments is essential for maintaining accuracy.

11. Cost Considerations: Weigh the benefits of flexibility and automation against the cost. Integrated CIP systems are often more cost-effective in the long run compared to retrofitting existing equipment.

Part 2: Cleaning Chemistry and TACT

The effectiveness of a CIP system heavily relies on the right cleaning chemicals and the TACT parameters:

Choosing the Right Chemicals:
- Dissolution and Suspension: The chemical should effectively dissolve residues and keep them suspended to prevent clogging and re-deposition.
- Low Dilution Requirements: Use chemicals that are effective at low concentrations to reduce water usage and avoid the need for manual intervention.
- Rinsibility: Ensure that the cleaning agent can be easily rinsed off, leaving no residue.
- Low-Foaming: Opt for low-foaming agents to avoid complications during the cleaning process.
- Non-Corrosive: The chemical should be non-corrosive to the equipment and the CIP system materials.
TACT Parameters:
- Time: Sufficient contact time between the cleaning solution and the surface is necessary for effective cleaning.
- Action: Mechanical action, such as turbulence and impingement, enhances the cleaning process.
- Chemistry: The choice of chemical agents must match the type of residue and surface material.
- Temperature: Higher temperatures generally improve cleaning efficiency but must be balanced against potential equipment damage and energy use.

Part 3: Integrating Engineering and TACT for CIP Optimization

Optimizing a CIP system involves the seamless integration of engineering design and TACT principles:

Assess Current Procedures: Evaluate existing cleaning procedures to determine their effectiveness. Use lab studies and historical data to assess if the current detergent and process are suitable
Conduct Pilot Studies: Perform lab-scale evaluations with recommended detergents to identify the most effective cleaning agents and parameters. Simulate the soiling process on test surfaces and replicate CIP conditions.
Scale-Up Considerations: Plan for the transition from lab tests to full-scale implementation. Consider factors like CIP capabilities, residue characteristics, and equipment surface area.
Optimization Trials: Conduct scale-up trials to refine the cleaning process under actual operational conditions. Focus on achieving efficient cleaning with minimal detergent concentration and optimal temperature settings.
Validation and Monitoring: Validate the optimized process through rigorous testing and ensure it meets regulatory standards. Continuous monitoring and periodic reassessment are crucial for maintaining cleaning efficacy.

Key Offerings

Ecocare offers CIP Solutions to turn hygiene into a competitive advantage for the dairy, beverage and cosmetic sectors. They go beyond simple cleaning. By addressing the unique issues of dairy processing and beverage manufacturing, each solution from us sets new standards for hygienic practices and operational effectiveness. This is made possible by our dedication to industry-specific customisation.